Services

Industrial flooring

We offer high-performance industrial flooring solutions designed for durability, safety, and long-term reliability in demanding environments.

densifier flooring system

Our densifier flooring system enhances surface strength and durability, providing long-lasting protection against wear and damage in high-traffic areas.

expansion joint solutions

Our expansion joint solutions are designed to accommodate movement and prevent damage, ensuring structural integrity and longevity in your flooring systems.

water proofing

Our waterproofing services provide reliable, long-lasting protection against moisture, safeguarding your floors and structures from water damage.

application tools

We provide high-quality application tools designed to ensure precision and efficiency in every flooring installation and maintenance project.

personal protective equipments (ppe)

We offer a wide range of personal protective equipment (PPE) to ensure safety and compliance in your workplace, protecting workers from potential hazards.

Our Services

Expoxy flooring

Advanced Environmental Services offers professional epoxy floor coating application services in addition to a variety of other concrete flooring services for clients throughout Tamilnadu and Andrepradesh. Our flooring services include Moisture barrier installation, epoxy floor paint application, concrete polishing, shot blasting and concrete grinding application,. Our epoxy floor coating and concrete flooring services are ideal for commercial buildings and industrial plants.

We can apply floor coatings or other concrete services to new or old concrete floors. Regardless of your floor’s current condition, Advanced Environmental Services can transform your facility into a professional and sophisticated looking facility. Contact us now to learn more about how our floor coating and floor finishing services can meet your needs.

Our Floor Coating and Finishing Services

We offer a complete variety of floor coating and finishing services including flooring and adhesive removal, diamond grinding, shot blasting, epoxy floor coating installation, and Moisture barrier floor coating application. These services are available to clients throughout india .Learn more about our concrete flooring finishes and flooring services on our Services page, or contact our flooring experts for more information about these services.

Our main floor coating and floor finishing services include:

  •  Moisture Barrier Application: We use high quality Cementitious moisture barriers from leading manufacturers for our moisture barrier floor coating services. These products can prevent moisture from penetrating concrete sub floors and are ideal under any type of flooring.
  •  Epoxy Floor Paint Application: Our epoxy floor coatings are durable, hard wearing coatings that can be applied directly over new or old concrete. These coatings offer a high gloss finish that is chemically resistant and will not scratch or chip.
  •  Concrete Stain Application: Concrete stains can provide an elegant look to plain concrete floors by making them look like marble, granite, or other polished stone flooring. Like epoxy floor coatings, these stains will not chip, fade, or peel.
  •  Concrete Polishing: Polishing concrete is an alternative to applying epoxy floor coatings that offers a similar high gloss shine and easy to clean surface. Polished concrete is low maintenance and ideal for a variety of commercial and industrial applications.
  •  Concrete Grinding & Shot Blasting: We have a complete range of concrete grinding and shot blasting equipment in order to handle any size job for commercial and industrial buildings.

Clients for Our Floor Coating and Flooring Services

At Advanced Environmental Services, we have the experience and equipment needed to handle projects that are both large and small. We offer our floor coating and finishing services for commercial, industrial, and residential clients, while specializing in manufacturing plants, warehouses, and commercial facilities. We can repair old concrete that is in any condition with our underlayment pumping services and diamond grinding services. We can also provide floor coatings including epoxy floor paint and Cementitious moisture barriers for new or old concrete flooring surfaces. On our Clients Page, you can learn more about the types of industries for which we recommend our epoxy flooring installation services.

The following are some of the main types of buildings, which would benefit from our epoxy coating and floor finishing services.

  • • Auto Mobile Industrials
  • • Chemical Plants
  • • Manufacturing Plants
  • • Warehouses & Distribution Facilities
  • • Laboratories
  • • Hospitals
  • • Commercial and Residential Garages
  • • Showrooms
  • • Commercial Kitchens
  • • Office Buildings
  • • Retail Spaces & Mall
  • • Athletic Facilities

Epoxy Floor Paint Application Services in SreeBalaji Buildcare Pvt Ltd

At Advanced Environmental Services, we offer professional epoxy floor paint application and installation services using high quality epoxy floor coatings. This epoxy floor paint is a durable two part epoxy coating that dries to become a hard wearing, durable surface. Our epoxy floor paint can be applied directly over new or old concrete floors in a simple and quick installation process. This epoxy flooring is ideal for a variety of applications including in commercial and industrial buildings.

To learn more about our epoxy floor paint application services and to find out if this flooring solution is right for you, please feel free to contact the epoxy flooring experts at Advanced Environmental Services.

Our Epoxy Floor Paint Application Proces

Our professional epoxy floor installation team has been factory trained and certified by the manufacturers to insure proper application and product warranty validity. We are committed to supplying our clients with a process and end result that are truly spectacular. Our epoxy floor paint application services can transform dirty or old concrete floors into clean, attractive flooring resulting in a professional and sophisticated looking facility.

Because our epoxy floor paint installers are highly trained and experienced, the epoxy flooring application process when working with Advanced Environmental Services is quick and hassle free. We can install epoxy floor paint in facilities of all sizes with our quick application process. When installing our durable epoxy coatings, we use special rollers to ensure smooth and seamless application even over cracked, old floors. This application process can be completed quickly in order to allow you to get back to business.

When applying epoxy floor paint, our professional installers can combine the use of multiple colors in order to create a unique pattern or design. We can also use different colors to incorporate your company logo into your flooring. Contrasting colors can also be used in industrial plants and warehouses to designate forklift traffic zones, other work zones, or safety zones around equipment and machinery.

Benefits of Epoxy Floor Paint

Because it is extremely durable, scratch and chip resistant, and long lasting, epoxy floor paint is the ideal flooring for a wide variety of types of applications. For example, epoxy flooring is ideal in Auto Mobile Industrials , warehouses, manufacturing plants, distribution facilities, processing plants, commercial kitchens, animal and pet care environments, healthcare facilities, and more. Our durable epoxy floor paint offers:

  • • A chemically resistant surface
  • • An attractive, high gloss finish
  • • An impact and scratch resistant coating
  • • A highly reflective surface
  • • A slip resistant flooring solution
  • • An affordable and quick flooring option
  • • What Are Epoxy Floor Coatings
  • • Benefits of Using and Epoxy Floor Coating
  • • Epoxy Coating Uses
  • • Types of Epoxy Coatings
  • • Self Leveling Epoxy: What it is & What the Benefits Are

What are Epoxy Floor Coatings

Epoxy is a type of polymer material that begins as a liquid and is converted to a solid state through a controlled chemical reaction. Because of this change in state, epoxy floor coatings are typically a mechanically strong and chemically resistant type of flooring. Epoxy floor coatings are highly adhesive during the conversion from liquid to solid allowing them to create a secure bond with both new and old concrete flooring surfaces.

There are a wide variety of applications and uses for epoxy coatings including epoxy floor paint in commercial and industrial settings as well as for coatings on industrial equipment or machinery. Epoxy floor coatings can also be used as cementitious moisture barriers over concrete slabs and foundations in new construction.

How Epoxy Floor Coatings Work

Epoxy floor coatings are typically comprised of two main components, resins and hardeners. The resin component in an epoxy floor coating is light or clear in color and nearly odor free. Hardeners on the other hand, are dark and have a strong characteristic “ammonia-like” smell. When these two components are mixed together during the epoxy floor coating application process, a chemical reaction begins. This chemical reaction turns the epoxy floor coatings into tough, rigid, and plastic-like materials, which are very durable, waterproof, and chemically resistant.

In general, epoxy floor coatings are available in both one coat and two coat varieties. One-coat application systems allow for faster installation times, while two-coat systems result in a more secure application. Two-coat epoxy floor coatings help to eliminate the risk of developing pinholes or voids during application, which can cause future problems in the durability and waterproofing of the coating.

The epoxy floor coating process is typically done by applying the coatings using a roller. This application is best when performed by experienced floor coating professionals to ensure proper application and durability.

Our Epoxy Floor Coatings

At Advanced Environmental Services, we provide epoxy floor coating application and installation services for commercial and industrial clients throughout the India. These epoxy floor coating services include:

  • • Epoxy Floor Paint Application: Our epoxy floor paint application services include the installation of a high performance, 2-part epoxy floor coating compound. This floor coating results in a high gloss, hard wearing, and durable surface ideal for use over concrete floors in commercial and industrial buildings.
  • • Cementitious Moisture Barrier Application: We offer the application of specialized epoxy floor coatings designed for use as moisture barriers. These Cementitious moisture barriers can prevent vapor emissions during fast track construction projects and can also prevent moisture from penetrating the flooring and causing mold problems in the future. Our Moisture barrier installation services use 3-part liquid Cementitious floor coatings designed especially for covering concrete floors.

Other Epoxy Coating Uses

In addition to being useful as floor coatings or Moisture barriers, today, epoxy coatings can be used for a wide variety of purposes such as for adhesives, metal and corrosion resistant coatings, electrical systems components, and a variety of automotive and marine applications. Epoxy coatings and epoxy floor coatings are popular because of their excellent adhesion, chemical and heat resistance, good-to-excellent mechanical properties, and very good electrical insulating properties. Learn more about Epoxy Coating Uses or Types of Epoxy Coatings.

Benefits of Using an Epoxy Floor Coating Product

Epoxy floor coatings are hard wearing and durable solutions for both commercial and industrial flooring. These floor coatings can be applied over concrete floors to provide a high performance, attractive surface. At Advanced Environmental Services, our epoxy flooring experts have experience installing epoxy floor coatings for a variety of commercial and industrial buildings including in industrial manufacturing plants, commercial facilities, warehouses, pharmaceutical manufacturing buildings, food and beverage plants, laboratories, and more.

If you are interested in our epoxy floor coating services for your building, please feel free to contact us ( SreeBalaji Buildcare Pvt Ltd ) to learn more about the benefits this flooring solution can offer you.

Epoxy Floor Coating Advantages

Using an epoxy floor coating over your concrete floors will create a high gloss, hard wearing, and durable surface. These floor coatings offer a number of benefits and advantages from the initial installation stages to the long-term maintenance steps. For example, epoxy floor coatings are quick to install and are durable and easy to clean. Because of the many advantages that epoxy floor paint offers, this is an ideal flooring solution for many types of situations.

The following are some of the main advantages associated with choosing an epoxy floor coating for your commercial or industrial building. Your new epoxy floor coating will:

  • • Create an easy to clean, seamless surface: Our epoxy floor coating products dry to become durable, seamless surfaces that can easily be wiped free of dirt, dust, and debris. Because of this ability for easy cleaning, our epoxy floor coating services are ideal for food, beverage, and pharmaceutical preparation and packaging plants.
  • • Result in a hard wearing and durable surface: Our epoxy floor coating products turn concrete floors into a seamless and durable, high performance surface that will last for years to come.
  • • Provide an attractive flooring surface: Our epoxy floor coatings dry to a high gloss shine and are available in a variety of different colors and styles. You can chose to use one solid color or create a decorative pattern using several colors in order to create an attractive and durable flooring solution.
  • • Become a chemically resistant surface: Epoxy floor coatings are a chemically resistant flooring option for manufacturing plants, warehouses, and industrial plants.
  • • Improve safety: Our epoxy floor coating products can improve safety by creating a slip, impact, resistant flooring solution. These high gloss floor coatings can also improve brightness in a work area by 300%.
  • • Allow for designated traffic and work zones: We can use different colors of our epoxy floor coating products simultaneously to define safety zones, forklift traffic zones, and other work zones.
  • • Increase productivity capabilities: Using epoxy floor coatings in a factory, warehouse, or industrial plant can reduce wear on transport vehicles, allow for faster material movement, and prevent wear and damage to the floor.
  • • Offer an environmentally friendly flooring solution: Epoxy floor coatings are an environmentally friendly flooring solution for companies interested in choosing “green” alternatives and building materials.
  • • Allow for quick and easy application: Our epoxy floor coatings are self-leveling products. This allows our experienced professionals to apply an epoxy floor coating quickly over any new or old concrete floors.
  • • Offer a cost efficient flooring solution: Epoxy floor coating installation from our professional and experienced epoxy flooring providers is an affordable flooring solution. The durable and hard wearing surface that results from our floor coatings will last for years to come with little to no need for maintenance or up keep costs.

Our Warehouse Before & After Lead and Asbestos Removal and Epoxy Floor Coating Application:

Before

After

Epoxy Floor Coating Usages:-

Epoxy coatings are durable coatings that can be used for a variety of purposes from strong adhesives to durable paint and coatings for floors and metals. Epoxy coatings are created through the generation of a chemical reaction using an epoxide resin and a polymine hardener. When these two chemicals are combined, a process called “curing” results. This process can take anywhere from several minutes to several hours and turns the liquid epoxy coating in to an extremely strong and durable solid.

Because of its ability to create a strong, durable, and chemically resistant substance, epoxy and epoxy coating compounds can be used for a variety of purposes. You can find epoxy coatings used throughout industrial manufacturing plants, in composite materials such as carbon fiber and fiberglass, and in a variety of electrical, automotive, and marine applications. Epoxy materials and epoxy coating compounds can also be used as durable adhesives in a variety of applications.

Epoxy Coating Compounds and Paints

One of the most popular epoxy coating uses is the use of epoxy compounds as coatings or paints. Epoxy coatings are popular because they provide a quick drying, tough, and protective coating for metals and other materials. Unlike traditional heat-cured powder coatings, epoxy coatings are quick and easy to apply making them idea for a number of applications. Some of the main epoxy coating uses include:

  • • White Goods Coating Applications: An epoxy coating is often used as the powder coating on washers, driers, and other “white goods” because it is durable and easy to apply.
  • • Automotive and Marine Applications: An epoxy coating will act as a primer to prevent corrosion and ensure the adhesion of paints on automobiles and boats.
  • • Steel Corrosion Resistant Coatings: Fusion Bonded Epoxy Powder Coatings are used for corrosion protection in steel pipes and fittings used in the oil and gas industry, water transmission pipelines, and concrete reinforcing rebar.
  • • Metal Can and Container Coating: Metal cans and containers are often treated with an epoxy coating to prevent rusting especially when used to package acidic foods such as tomatoes.
  • • Flooring Applications: Epoxy coatings can be used as epoxy floor paint in industrial or commercial applications.

Flooring Applications for Epoxy Coatings

When used in flooring applications, an epoxy coating will result in a durable, long lasting flooring solution. Epoxy coatings are used over concrete floors in a variety of commercial and industrial applications such as in manufacturing plants, commercial and retail stores, industrial plants, warehouses, hospitals, showrooms, garages, airplane hangars, and more. Epoxy coatings and floor paints provide a decorative, high gloss finish that is available in a variety of colors and styles. Decorative options that are available when using an epoxy coating on floors include terrazzo flooring, chip flooring, and colored aggregate flooring. An epoxy floor coating offers an easy to clean and chemically resistant flooring solution, which can be applied directly over new or old concrete floors.

At Advanced Environmental Services, we use durable epoxy coating compounds to offer epoxy floor paint application services. If you are interested in learning more about how our epoxy coatings can create a durable and attractive flooring surface for your commercial or industrial facility, please feel free to contact our epoxy floor application company. Using our durable epoxy coatings, which are available in a variety of colors and styles, we can offer a solution to make your flooring more functional and attractive.

Types of Epoxy Coatings

Epoxy floors and epoxy coatings are becoming increasingly popular for use as commercial and industrial flooring. There are a number of different types of epoxy coatings that can be used on floors including self leveling epoxy coatings, self-dispersing epoxy coatings, mortar epoxy coatings, graveled epoxy coatings, epoxy terrazzo coatings, epoxy antistatic coatings, and Moisture barrier epoxy coatings. Each of these types of epoxy coatings offers distinct advantages and disadvantages when compared to the others.

To learn more about these types of epoxy coatings or to determine which type of epoxy coating is best for you, please contact the epoxy floor coating experts at Advanced Environmental Services.

At Advanced Environmental Services, we offer the professional installation and application of a variety of epoxy coatings and epoxy flooring solutions. Our epoxy coatings are ideal for a variety of types of commercial and industrial buildings including air plane hangars, manufacturing facilities, distribution facilities, warehouses, residential garages, commercial garages, pharmaceutical plants, and laboratories. We offer the application of epoxy floor paints which result in the creation of a hard wearing, durable surface as well as epoxy vapor barrier application to prevent moisture penetration through concrete subfloors.

To learn more about how we can help you with either of these types of epoxy coating services, please feel free to contact us today.

Epoxy Coating Choices for Flooring:

  • • Self Dispersing Epoxy Coatings for Floors: This type of epoxy coating is commonly used in areas that receive frequent forklift or heavy truck traffic as it has very good mechanical strength. Another type of this durable epoxy coating is self dispersing epoxy with quartz sand. This type of epoxy coating is commonly used in food processing industries or other locations where liquids are present because it has good anti-slip characteristics.
  • • Self Leveling Epoxy Coatings for Floors: Self leveling epoxy coatings are easy to install over new and old concrete floors as they level easily creating a seamless and smooth surface. Self leveling epoxy coatings can be used in kitchens, dining rooms, storage places, garages, warehouses, office buildings, and more.
  • • Mortar Epoxy Coatings for Floors: This is the strongest of all epoxy floors. This type of epoxy coating is commonly used in heavy industry applications and can also be used to repair cracks before lying other types of epoxy floors.
  • • Graveled Epoxy Coatings for Floors: Graveled epoxy coatings are the most decorative epoxy flooring choice and they can be used for adding logotypes, brand marks, and decorative details to floors.
  • • Epoxy Terrazzo Floor Coatings: This type of epoxy flooring is very decorative and easy to clean. Epoxy terrazzo flooring is commonly used in large areas including hallways and entrances of commercial buildings, schools, and office buildings.
  • • Epoxy Antistatic Floor Coatings: This specialized epoxy coating is designed for use where static-sensitive electronic components are in permanent use and a static-free environment is most important such as in laboratories, hospitals, and electronics equipment manufacturing plants.
  • • Vapor Barrier Epoxy Coatings: Liquid epoxy vapor barriers are applied directly over concrete floors to provide an impenetrable surface that reduces vapor transmission to nearly zero. These epoxy coatings are typically applied prior to adding the final flooring surface including sheet vinyl, tile, carpet, or hardwood floors.
  • • Epoxy Flaked Floor Coatings: This is not exactly a type of epoxy flooring, but rather a style of applying epoxy coatings. With this epoxy flooring technique, multi colored flakes or chips are added over the epoxy coating while it is still wet in order to provide a decorative finish or look.

Self Leveling Epoxy:

What it is & What its Benefits are What is Self Leveling Epoxy?

Self leveling epoxy is a type of epoxy floor coating that can be applied over concrete floors to create a durable, low maintenance flooring surface. Specifically, self leveling epoxy flooring can be applied over old cracked and damaged concrete floors to create a smooth, seamless surface. This is because during application the epoxy spreads out to fill cracks or chips in concrete floors.

Self leveling epoxy flooring can be used in a number of applications including commercial, industrial, and residential applications. We recommend our self leveling epoxy flooring for a wide variety of industries and buildings including in:

  • • Manufacturing Facilities
  • • Warehouses
  • • Showrooms
  • • Commercial Garages
  • • Commercial Kitchens
  • • Hospitals and Pharma companys
  • • AutoMobile Industrials

If you are looking for a flooring solution that will turn your old, dingy concrete floors into an attractive and lasting surface, our self-levelling epoxy flooring application services from Advanced Environmental Services are the choice for you.

Benefits of Self Levelling Epoxy Flooring

Self-levelling epoxy flooring is ideal for situations where the flooring will be required to have a high level of aesthetic appeal as well as abrasion resistance and durability. Epoxy flooring is an extremely durable and hard wearing flooring that offers a number of benefits, which makes it ideal for everything from commercial and industrial applications to residential applications. The following are some of the main benefits of choosing self leveling epoxy floors:

  • • High scratch and impact resistance
  • • Chemical and heat resistance
  • • Slip resistant, even when wet
  • • High gloss, appealing finish
  • • Easy to clean smooth, seamless finish
  • • Attractive, bright color options
  • • Variable thicknesses for versatile application
 

PU flooring

Product Description:

PU flooring is a three part, water dispersed medium to high strength Coloured polyurethane modified, cement and aggregate screed with self-smoothing Properties. It has an aesthetic, easy to clean; smooth textured aggregate surface providing medium slip resistance and is typically installed at 4.5 to 6 mm thick.

Uses In areas of medium to heavy loading, abrasion and high chemical exposure, to provide a smooth, flat and decorative wearing surface, such as in,

  •  Food processing plants, in wet or dry process areas, freezers and coolers, thermal shock areas
  •  Chemical plants
  •  Laboratories
  •  Workshops.

Characteristics / Advantages:

Excellent chemical resistance. Resists a wide range of organic and inorganic acids, alkalis, amines, salts and solvents. Please refer to the Chemical Resistance Chart or consult your local Technical Dept.

Similar coefficient of thermal expansion to concrete, allowing movement with the substrate through normal thermal cycling. It will perform and retain its physical characteristics through a wide temperature range from -40ºC (-40ºF) up to +120ºC (239ºF)

Bond strength in excess of the tensile strength of concrete. Concrete will fail first Non taint, odourless VOC free High mechanical resistance. Behaves plastically subject to impact. Will deform but will not crack or debond.

High abrasion resistance resulting from its silica aggregate structure

Jointless. Extra expansion joints are not necessary; simply maintain and extend existing expansion joints up through the Sikafloor® -PurCem® flooring system

Easily maintained

Compressive Strength > 44 MPa after 28 days at +23°C / 50% r.h. (ASTM C 579)
           > 50 N/mm2 after 28 days at +23°C / 50% r.h. (BS EN 13892-2)

Flexural Strength > 14.7 MPa after 28 days at +23°C / 50% r.h. (ASTM C 580)
         >10 N/mm2 after 28 days at +23°C / 50% r.h. (BS EN 13892-2)

Tensile Strength > 6.5 N/mm2 after 28 days at +23°C / 50% r.h. (ASTM C 307)

Bond Strength > 1.75 N/mm2 (failure in concrete) (EN 1542) (1.5 N/mm2 is the minimum pull off strength of the recommended concrete substrate)

Shore D Hardness 80 – 85 (ASTM D 2240)

Flexural Modulus 3500 MPa (ASTM C 580)

Slip Resistance TRL Pendulum, Rapra 4S Slider

Abrasion Resistance Class”Special” severe abrasion resistance (BS 8204 Part 2) AR 0.5 (EN 13892-4) Less than 0.05 mm wear depth)
          2360 mg (ASTM D 4060-01) Taber Abrader H-22 wheel / 1000 gr / 1000 cycles

Chemical Resistance Resistant too many chemicals. Please ask for a detailed chemical resistance chart.

Thermal Resistance The product is not designed to withstand thermal shock. Hot steam cleaning is not recommended. Use Sikafloor®-19 N PurCem® or Sikafloor®-20 N PurCem®.

Resistance to Thermal System Structure

  • • Use the products mentioned below as indicated in their respective Product Data Sheets
  • • Substrate Priming Systems
  • • Substrate priming is normally not required under typical circumstances. (See Substrate Quality). When necessary use the systems indicated below.

Substrate Quality

The concrete substrate must be sound and of sufficient compressive strength (minimum 25 N/mm2) with a minimum pull off strength of 1.5 N/mm2. The substrate must be clean, dry and free of all contaminants such as oil, grease, coatings and surface treatments, etc. If in doubt, apply a test area first. Substrate priming is normally not required under typical circumstances. However due to variations in concrete quality, surface conditions, surface preparation and ambient conditions, reference test areas are recommended to determine whether priming is required to prevent the possibility of blisters, debonding pinholes and other aesthetic variations. Sikafloor® PurCem® can be applied onto recent concrete over 7 days old or onto old damp concrete (up to 10%) without having to prime first, as long as the substrate fulfils the above requirements.

Substrate Preparation

Concrete substrates must be prepared mechanically using abrasive blast cleaning or scarifying equipment to remove cement laitance and achieve an open textured surface to achieve CSP 3-6 according to the International Concrete Repair Institute. Weak concrete must be removed and surface defects such as blow holes and voids must be fully exposed.

Repairs to the substrate, filling of blowholes/voids and surface levelling must be carried out using appropriate products from the Sikafloor®, Sikadur® and Sikagard® range of materials.

High spots can be removed by grinding. All dust, loose and friable material must be completely removed from all surfaces before application of the product, preferably by brush and/or vacuum.

Edge terminations. All free edges and working day joints of Sikafloor®-19 N / -20 N / -21 N / -22 N and – 29 N PurCem®, whether at the perimeter, along gutters or at drains require extra anchorage to distribute mechanical and thermal stresses. This is best achieved by forming or cutting grooves in the concrete. Grooves must have a depth and width of twice the thickness of the Sikafloor®-PurCem®. Refer to the edge details provided in the Method Statement. If necessary, protect all free edges with mechanically attached metal strips. Never featheredge, always turn into an anchor groove.

Expansion joints: Expansion joints must be provided in the substrates at the intersection of dissimilar materials. Isolate areas subject to thermal stresses, vibration movements or around load-bearing columns and at vessels sealing rings. Refer to the edge details provided in the Method Statement.

Substrate Temperature: +10°C min. / +30°C max.

Ambient Temperature: +10°C min. / +30°C max.

anti skid flooring

Slip resistant epoxy flooring and other coatings are required by most facilities, and with good reason—virtually all spaces, both commercial and industrial, are susceptible to the high risks associated with a wet or dry slippery floor. Our slip resistant flooring and coatings come in a variety of finishes, from the very mild to coarser textures, and are installed according to your specific needs. From rainwater to grease and oil, from spilled powders to dropped plastic wrap, our flooring helps provide a level of protection against a broad range of dangerous conditions.

Almost any facility or business is made safer for employees, clients, customers or visitors with slip resistant floors. Some of the facility types in which slip resistant flooring and coatings are particularly critical include

  •  Hospitals and clinics
  •  Food and beverage processing plants
  •  Retail and grocery stores
  •  Restaurants, hotels, casinos and other hospitality locations
  •  Aviation and aerospace hangars
  •  Airports and other transport terminals
  •  Vehicle maintenance bays
  •  Schools and universities
  •  Manufacturing, assembly and packaging operations
  •  Veterinary and animal facilities
  •  Correctional facilities and penitentiaries
  •  Laboratories and pharmaceutical biotech facilities
  •  Electronics, semi-conductor and avionics facilities

No matter what the industry or the way that your space is used, our slip resistant flooring can significantly help reduce your risk of dangerous slip-and-fall events.

Increasing Safety with Slip Resistant Flooring

Slip resistant flooring including concrete epoxy polymer floor coatings, toppings and resurfacing systems can help prevent slips and falls in the workplace. Since slip-and-fall accidents are among the most common workers’ compensation claims filed across a wide range of industries, it’s essential that everything possible be done to help make facility flooring safer for workers and visitors alike.

Our slip resistant flooring is available in a variety of finishes and textures, and can be installed to accommodate the specific activities taking place within each space within your facility, including more aggressive floor profiles for busy traffic lanes, locations where substances are regularly splashed or spilled or where high viscosity liquids and gels may be present. Our approved installers are experienced in balance the right level of slip resistance with easy clean ability, to ensure your maintenance routines and other operations are fully accommodated.

Increasing safety on all walking surfaces is a high priority for mitigating risk. Luckily, the overall design vision need not be sacrificed. An attractive, slip-resistant floor surface can provide an aesthetically pleasing appearance, from shimmering metallic finishes to multicolored quartz aggregate flooring systems that are both decorative and exceptionally durable. Seamless slip resistant flooring systems provide a more sanitary environment, of particular concern in the healthcare industry.

From high gloss options to flooring systems that can economically repair deteriorated concrete floors, to slip resistant flooring systems that meet the current trends in color, design, and surface texture, nearly every option is available. Your operation can have an attractive, durable walking surface with customized slip resistance as part of a facility-wide safety program.

Practicality & Value with Industrial Concrete Floor Systems

Helping to reduce the risk of slip accidents in your facility is important and so is your budget. With the cost of accident claims, absenteeism and work missed due to injury, having the right floor systems in place is the only practical choice. value-based slip resistant concrete flooring selection offers something for every budget. We’re as dedicated to your building occupants’ safety as you are and want to help you and your staff select the flooring that works best for your operation and finances. Our highly experienced team of experts helps ensure that you get the optimal interior traffic surface and value you require. Whether you need a decorative high performance floor or a simpler, more utilitarian look, all of our slip resistant epoxy flooring and other coatings can be installed to your exact specifications.

slip resistant flooring systems help to provide a safer environment, and can be customized for industries with specific needs, such as those mandated to include a higher level antimicrobial protection. Concrete coatings with slip resistance furnish added protection and durability for facilities with high traffic areas. From the highly decorative to the most utilitarian applications, we offer a broad scope of options to meet the toughest specifications, for virtually any industry.

Additional Benefits of Slip Resistant Flooring Systems

In addition to maintaining the aesthetics of your floor surface, our anti-skid industrial concrete floor systems are formulated to work with your cleaning operations. We determine the best resin formula based on your existing maintenance routines, accommodating everything from steam cleaners and riding scrubbers to a simple mop and bucket.

Additional benefits of our slip resistant epoxy flooring and other coatings include:

  •  Meeting USDA requirements
  •  Contributing to LEED points
  •  Optional EPA-registered antimicrobial protection
  •  High chemical and abrasion resistance
  •  Long-wearing value
  •  High gloss or satin finish options
  •  The ability to withstand heavy foot traffic, as well as rubber or even steel wheel traffic with proper topcoats
  •  A variety of stock and custom color choices, including flake and quartz blends
  •  Optional organizational logos, striping and safety markings

No matter what industry you’re in, our slip resistant flooring solutions can help prevent dangerous slips, trips and falls. And well selected, properly installed epoxy flooring and coatings can support your overall facility safety program for years to come. When searching for your next flooring solution, consider wide range of fully-customizable slip resistant options

ESD Flooring

An ESD Flooring system serves as a conduit for electrical static charge (known as BVG or Body Voltage Generation accumulation on a person from movement across a polymer floor) to discharge to a desired controlled ground point. This directed and intentional flow of electrical current and discharge helps to greatly reduce or eliminate the potential of accidental electrostatic discharge, which can damage sensitive electronic components during manufacture. Even the smallest, and usually un-noticed, ESD discharge can have adverse effects on sensitive electronic components. With today’s smaller and more electrostatically-sensitive microchip components and printed circuit boards (PCB’s), manufacturers have been tasked with developing ESD-control and prevention programs to limit component failure and scrap rates as part of their quality control and manufacturing processes.

How Does ESD Flooring Work?

An ESD-control floor coating contains a conductive particle within its matrix which renders the coating to be electrically active in such a way that electrical current can travel through it. Much like a wire, it is able to carry electrical charge from one point to another. This is unlike wood, plastic, or glass, which are known insulators and unable to carry an electrical current. Most paints or polymer coatings do not have this property. In an ESD Protected Area (EPA), this type of floor works in conjunction with various other ESD protection devices, such as footwear, garments, and grounding straps to accomplish the task of minimizing BVG and controlling proper grounded discharge.

 

Why Is This Important?

The risk of unwanted static discharge consequence can range from extremely critical (life threatening), as in the case of unwanted spark generation causing an explosion in flammable environments, to more general, as in the case of eliminating static discharge nuisance with persons experiencing a mild “shock”.

Most often, the need for an ESD Floor (usually as a critical component of an entire ESD program) is necessary in the electronics industry. This is especially true in circuit board assembly and production. These circuit boards contain thousands of microscopic electric circuits that can be destroyed or “fried” with very small jolts of static discharge. In essence, static discharge onto one of these circuit boards has the same effect of blowing a fuse or circuit breaker in your home. Some of these failures can be immediately detected in the quality control process. These failures are categorized as catastrophic failures. Some failures, however, are so minor that they are not detected in quality control and the product with the faulty circuit board part is shipped out to the end user or consumer market. These failures, known as latent failures, usually occur quickly when the product is put to use out in the field. As you can surmise, these types of failures result in unexpected, costly warranty claims, and can tarnish an electronic component manufacturer’s reputation.

An ESD Flooring system, when installed and utilized as part of an entire ESD-control and prevention program, can work to limit both types of failures, thereby contributing to a lower scrap rates and a healthier bottom line.

Is static control a concern in your business processes? Protective Industrial Polymers offers a complete line of ESD-Control Flooring Systems. Click here to learn more about InhibiStat ESD-Control Flooring Systems.

ESD/Conductive and Anti-Static Flooring: The Differences

If you are looking for a flooring solution that deals with static then it’s important that you understand the difference between anti-static and ESD. They both prevent a person from building up a charge as they walk across the floor so they do not get a shock when they touch something that conducts electricity. However, the top layer of an anti-static floor has a coating that dissipates static across its surface so you never build up enough charge to get a shock, whereas ESD is a much more robust solution because it is actually earthed.

The term anti-static refers to a very specific electrical resistance range of between 10⁹ and 10 to the 11 and only means that the floor itself will not generate static. It does not mean that the floor will eliminate static build up or dissipate static that may have already been built up in the body. This can only be achieved with a conductive (resistance range of between 10⁷ x 10⁶) or a dissipative (10⁷ to 10⁹) floor covering.

The term anti-static is often misunderstood and misused, 9 times out of 10 when we are asked for anti-static flooring what the customer actually wants is Electro-Static Dissipative or Conductive Flooring, commonly referred to as ESD flooring.

As a general rule you will need an ESD floor if you are manufacturing, repairing, servicing, handling or using equipment that is susceptible to damage from electro-static discharge, typical sectors would include the manufacture of components for the electronics industry, aviation, automotive, IT, medical, oil and gas, telecoms and IT for example.

ESD flooring gives a much higher level of protection than anti-static matting. This is because it is actually grounded. Ecotile ESD tiles, for example, have millions of small stainless steel fibres running all the way through them. The tiles are then laid out on top of a conductive grid. We then lay earth points every 80 -100 m² so that the electricity flows out through the conductive grid. This is much better than anti-static matting because our stainless steel fibres run all the way through each tile, so their conductive performance never diminishes.

If static or electro-static discharge is more of an inconvenience than a fundamental risk to your processes, for example in the printing industry, warehousing and packaging, food production etc. there are far simpler and more cost effective ways to manage the issue of static discharge.

Cleaning & Maintenance: There are a range of off the shelf anti-static cleaning products available, they work in exactly the same way as a standard floor cleaning chemical but include an anti-static additive that attracts moisture from the atmosphere that eliminates static build up. To further emphasise the importance of correct cleaning it is worth adding that many standard cleaning chemicals can actually increase the risk / propensity to static build up. It is highly recommended that you use a neutral PH cleaning chemical so that you do not add either a positively charged layer over the top of your floor surface.

Furthermore static will build up quicker on a dirty floor, the friction caused by the rubbing of the sole of a shoe and the dust and dirt on the floor will create static. A good and regular cleaning regime using the correct cleaning chemicals will ensure a static free floor.

The next simple step is:

Use the right type of shoes: Certain synthetic / man made shoe soles create a lot of static electricity. Experiment with different shoes. The reason you build up static electricity usually comes from walking on an insulative surface with certain types of insulative shoes, especially when the weather / room humidity is very dry. We would strongly recommend that you avoid trainers or any shoes with rubber soles. Leather soles are good and for the best solution use either anti-static or even better ESD footwear. Providing the correct footwear is a far more cost effective solution that installing a full ESD flooring if you don’t need one!!!!

How are ESD floors installed?

All floors are different but we use a unique interlocking floor tile system that allows us to lay floors quickly and with minimum disruption. If you have raised access flooring you can lift our tiles to get to the cables running underneath the floor or if you have lots of electrical equipment and a server room you would definitely benefit from an ESD floor.

When installing an ESD floor it is important that people entering the area wear the correct footwear or heel straps to ensure the connection between the person and the floor isn’t broken. Everyone should also wear white coats as electricity can jump and it is possible to damage electrical components this way without realising.

Retro plate

If you need smooth, shiny, and marble-like concrete floors then Sree Balaji has just the perfect solutions for you with the new age concrete polishing system-RetroPlate. RetroPlate is especially great for commercial spaces where cost effective yet elegant flooring is a major necessity.

Concrete in its “natural” state is a porous product that is susceptible to efforescence, spalling and dusting; and it does not provide an aesthetic finish, nor is it easily cleaned. To tackle this problem Advanced Floor Products has created RetroPlate, a patented concrete polishing solution to concert good old concrete from being a plain, boring, and porous industrial floor, to being one of strength, longevity and beauty.

Why opt for Retro Plate:

  • • RetroPlate does away with the need for a long list of concrete sealers.
  • • It is a highly cost-effective solution as well given that it is easy to maintain.
  • • It is safe and constains naturally occurring minerals that make it an environmental solution.
  • • Its composition makes it abrasion resistant and water repellant and doesn’t require dusting.
  • • It offers a marble-like finish that doesn’t need polishing.
  • • It comes out well over colored concrete, bare concrete, acid stains, integral colour, dry shake hardener and terrazzo.
  • • It increases the life span of the concrete floor.
  • • It has a 5 year warranty.

The before and after results of using Retroplate systems are so significant that even veterans in the construction business are amazed. Retroplate can be used in:

  • • Arenas
  • • Auto Convention Centers
  • • Commercial Complexes
  • • Restaurants
  • • Retail spaces
  • • Medical stores

floor densifier

Sikafloor®-CureHard-24

Transparent surface hardener, dustproofer, sealing and curing compound for concrete.

Uses

  •  Horizontal old or new concrete surfaces, where a hard surface with light to moderate abrasion resistance e.g. warehouses, industrial plants, stores, shopping malls, parking structures, service stations, hangars etc.
  •  On concrete slabs where no specific curing efficiency or standards are required
  •  Suitable for interior or exterior applications

Characteristics / Advantages

  • • Ready to use
  • • Easy to apply
  • • Improved chemical and abrasion resistance abrasion to untreated concrete while setting
  • • Reduced dusting of concrete floors
  • • Reduced loss of water of new concrete while setting
  • • Improves cleanability
  • • Non-yellowing
  • • Good penetration
  • • Solvent free
  • • Colourless and odourless
  • • Environmentally friendly

Abrasion Resistance 35% increase in abrasion resistance compared to C25 concrete (Taber Abraser, H-22 Wheel, 1000g / 1000 cycles) 8,8% increases in abrasion resistance compared to C35 concrete (Taber Abraser, H-22 Wheel, 1000g / 1000 cycles) (UNE 48250-92 / ASTM D-4060)

Substrate Quality :

(i) Fresh concrete:

Surface must be free of bleed water and of sufficient strength to withstand finishing operations.

(ii) Hardened / Old concrete:

Surfaces must be sound, open textured, clean, free from frost, laitance, surface water, oils, grease, coatings all loosely adhering particles and other surface contaminants. If in doubt apply a test area first.

For best results, concrete floors be treated with Sikafloor –CureHard-24 at least 7 – 14 days after their placement or after the cement has had sufficient time to hydrate.

Substrate Preparation

(i) Fresh concrete:

The concrete must be prepared by suitable power or manual floating/tamping techniques.

(ii) Hardened / Old concrete:

The substrate must be prepared by suitable mechanical preparation techniques such as high pressure of water or abrasive blast cleaning equipment.

All dust, dirt, loose and friable material must be completely removed from all surfaces before application of the product, preferably by brush and / or vacuum.

Substrate Moisture Content

Can be applied on green concrete, without any bleed water.

Floor Densifier has several major advantages:

  • • Hardens – Floor Densifier’s chemical densifying action hardens and strengthens within the concrete mass, protecting against deterioration.
  • • Abrasion Resistant- Floor Densifier produces a floor that is resistant to traffic. Rather than eroding, the floor surface actually self polishes. “The more the floor is used the better it looks”.
  • • Hard Shell Surface Finish – Floor Densifier produces a permanent hard shell and sheen on smooth steel toweled concrete surfaces.
  • • Dustproofs – Floor Densifier combines with the concrete salts, locking them permanently within the concrete. Since these salts are the normal cause of concrete dust, the surface remains dust-free.
  • • Significantly Reduces Tire Marks – Tire marks from forklifts are a major problem on many warehouses floors, especially those treated with acrylic and other coatings. When the concrete itself is integrally sealed, hardened and densified with the Floor Densifier tire marks are dramatically decreased if not totally eliminated. If superficial tire marks do occur, they can be quickly and easily removed.
  • • Cures – The Floor Densifier is an effective curing agent when applied immediately after the finishing operation. It stabilizes the surface, and minimizes crazing. It also ensures that the concrete will meet or exceed its design strength.
  • • Guarantee – Floor Densifier comes to its customers with a 10-year guarantee. Sree Balaji brings to you this maintenance-free, only mopping needed concrete solution to add new life to your floor.

With a single flood coat Floor Densifier give you so much.

Applications

  • • Automobile and Auto Ancillary Industries
  • • Stadium & Arenas
  • • Food Grade and Beverage Industries
  • • Petrol Retail Outlets
  • • Pharmaceutical Industries
  • • Railway Platforms & Maintenance Yards
  • • Warehouses
  • • Refineries
  • • Storage & Distribution Centres
  • • Car Parkings Areas & Driveways
  • • Hydro Power Plants
  • • Sewage and Water Treatment Plants
  • • Paper Prining & Packaging
  • • Hospitals
  • • Heavy Engineering Industries
  • • Dairy Plants
  • • Textile and Weaving Industries
  • • Shopping Malls
  • • Retail Warehouses & Chains etc.
  • • I.T & I.T.E.S. Service Industries and Software Parks

sika joint floor exA

When joints are installed in a flooring system it prevents them from being completely seamless and therefore makes them open for the growth of bacteria and deterioration. Facility managers and site managers often agree that joints are their biggest, most expensive problem when maintaining their floors. Sika provides a solution to this problem with a range of innovative product and joint sealing options.

The sound and feeling of rumbling over crossing joints in warehouses is familiar to most people. It can feel uncomfortable and cause irritation for your ears and body but up until now there hasn’t been a suitable solution. Even hospital patients have had to endure the unpleasant experience.

Sika can now offer the perfect solution with ultra-thin and almost invisible joint profiles. The profiles are installed on the same surface level as the floor, which means no more thresholds. One benefit of this new system is reduced damage to vehicles, meaning the cost of spare parts for trucks decreases significantly too. A real added value in every respect.

MOVEMENT OF SENSITIVE GOODS CAN BE DONE QUICKLY AND WITH EASE. NOTHING IS GOING TO BREAK. THRESHOLD-LESS AND NOISELESS FORKLIFT DRIVING IS MADE POSSIBLE.

Requirements

Floor joints in industrial areas equipped with conventional steel profiles are subject to high loads when they are trafficked by fork-lifts. If the profiles are not absolutely flat they can cause noise, vibration and blows on wheel bearings. This causes the fork-lifts to suffer and can contribute to a high wear rate of spare parts. The Sika® FloorJoint S joint system is the perfect solution. The prefabricated, carbon fibre reinforced polymer concrete profile can also be retrofitted with little effort. The result is a noiseless and vibration-free ride suitable for all kinds of fork-lifts.

Advantages

  • • Maintenance and repair can be done over the weekend
  • • No vibrations when trafficked
  • • Significant reduction of wear to components such as wheel bearings, etc. from fork–lifts
  • • Grindable, therefore ultra-flat
  • • High chemical resistance
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  • • Easy solution for the connection between horizontal and vertical construction elements
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Range Of Use

Suitable for use in new constructions and in the refurbishment of all areas where a joint is needed and where the floor joint can be trafficked.

Application

Sika® Floor Joint S is not only suitable for new buildings but also for the refurbishment of defective joint panels where it can be installed easily and smoothly. Only a very short time is needed because rapid resin systems are used to bond the panels to the concrete substrate. This minimizes the interruption of daily operation and thus relieves budget pressure. A smooth plane is achieved by grinding, which prevents reliable beats and noise. Critical floor joints in warehouses and assembly halls, workshops, hospitals and shops disappear quickly and easily.

PU flooring SYSTEM

1. Integral waterproofing

Unlike methods that can be applied after concrete pour, integral waterproofing makes the concrete impervious by adding chemical admixtures during the concrete making. There are three types of integral waterproofing systems based on the process by which the admixture achieves waterproofing.

  • Hydrophobic admixture based: Cement contains calcium ions. The water-repellent or Hydrophobic admixtures like Sika 1+ reacts with the calcium ions to form a water-repellent within the pores and blocks the pores. This process makes the concrete less absorbent of water and prevents water ingress.
  • Densifying admixture based: Concrete can be produced with a low water-cement ratio by using a densifying admixture making a less permeable and low absorption concrete. This process makes the concrete waterproof.
  • Crystalline admixture based: The crystalline admixtures forms crystalline composites and blocks the capillary pores. This process makes the concrete waterproof.

The decision to go with the integral waterproofing system and choosing the admixtures, procurement of the products etc. need to be finalized before actual pouring of concrete. Many a time this may indeed knock off few months from the project completion.

Procedure

  • Design the concrete mix with the proposed integral waterproofing admixture to determine optimum dosage
  • Add the admixture with the water by means of a calibrated dispenser to the concrete ingredients.
  • Lay the concrete and cure well similar to any other concrete.

Advantages

  • Damage to the surface will not alter waterproofing properties. Whereas, in all other kinds of waterproof coatings, utmost care is required not to damage the protective coating.
  • Does not require a separate schedule for waterproofing activity resulting in savings to project completion time.

2. Brickbat Coba waterproofing

The brickbat coba is used for waterproofing of RCC flat roofs. It consists of putting brickbats on roofs maintaining a proper slope and then grouting the same with mortar mixed with waterproofing compounds. This method is now out of favor and many choose superior alternative methods and better products from leading providers.

Procedure

  • Surface preparation: Thoroughly clean the surface free of loose materials and dust
  • Slurry or mortar preparation: Blend the cement with waterproofing compound (if in powder form) or water mixed with waterproofing compound (if in liquid form) and prepare the mortar. In the entire Brickbat Coba procedure, wherever slurry or mortar is used, it shall be used mixed with waterproofing compound only
  • First layer (sub-base): Dampen the surface and apply slurry with brush including in all joints
  • Second layer (base): Apply 25 mm thick cement mortar in 1 cement : 4 sand ratio while the first coat is still green.
  • Third layer (brickbat): Place with hand 40 to 75 mm thick brickbats with 15 mm thick mortar packed below the brickbat over the second layer. Leave suitable gaps between brickbats. Cure the surface for 24 hours. After 24 hours curing, apply slurry and fill the gaps between brickbats with 1 cement: 4 mortar.
  • Fourth layer (Protective layer): Apply 20 mm thick cement mortar in 1 cement: 4 sand ratio while the third layer is still green. Finish the surface smooth with cement slurry.
  • Test the treated surface by making bunds with cement mortar and flooding the water. Keep the water for a minimum of two weeks. Observe for any leaks.

Advantages

  • Maintaining slope is easy
  • Workforce easily available particularly in interior area
  • Provides heat insulation
  • High wear and tear resistance
  • Cracks will not occur easily because of temperature variations. This will, in turn, prevent leakages. Putting china chips on top can further prevent cracks formation due to thermal variation.

3. Cementitious coating waterproofing

Cementitious waterproofing system is cement based modified with acrylic polymers. While the cementitious materials provide the tensile strength, polymers improve elastic and adhesion properties. This makes the coating elastic and prevents water ingress to make it suitable for a waterproofing system. Cementitious coatings are popular due to their ease of application and easy availability at any building product stores. In addition to waterproofing, these coatings can also enhance the durability of an existing surface.

Procedure

  • Clean the surface thoroughly free of loose particles, dirt and oil traces.
  • Mix the materials well as per manufacturer specification. The product comes in two components and requires site mixing making it a thin liquid.
  • Wet the surface to a saturated surface dry condition.
  • Apply the mix over the surface with brush or roller maintaining uniform thickness as specified.

Check out this video of cementitious waterproofing by BASF

Advantages

  • Good bonding with the existing surface
  • Easy application
  • Availability of materials at most of the building material stores
  • High wear and tear resistance

4. Polymer modified Bitumen membrane waterproofing

Modified bitumen membranes are made of bitumen blended with polymers and reinforced with polyester. These are also known as APP (Atactic-Polypropylene) modified bitumen membrane. The resultant membrane offers flexibility and heat resistance in addition to preventing water ingress. These properties of modified bitumen membrane make it suitable as a waterproof coating. They are available in a roll form and can be easily applied by the torch-on method.

Procedure

  • Surface Preparation: Clean the surface thoroughly free from loose materials, dust and oil. Surface cleaning plays a vital role in all membrane based waterproofing coating systems to ensure proper adhesion of the membrane with the base surface receiving waterproofing coating.
  • Primary coat: Apply a primary coat to prime the surface as per manufacturer’s specification. Solvent-based or water-based primers are suitable for bitumen membranes.
  • Unroll the membrane sheets. Check for the correct alignment and adjust the sheets wherever required.
  • Heat with a torch the burn-off film present at the underside face of the membrane. Now the membrane is ready for bonding with the underlying concrete surface.
  • Press the membrane firmly ensuring proper bonding with the concrete surface. Additional care should be taken for overlaps, edges and at angles to ensure proper bonding.

Advantages

  • High resistance to heat and temperature changes.
  • Highly elastic. Prevents crack forming
  • Very low water absorption
  • Durable: Long lasting material

5. Polyurethane liquid membrane waterproofing

Polyurethane (popularly known as PU) coating is highly elastic with excellent heat resistance in addition to preventing water ingress. These properties of polyurethane make it suitable as a waterproof coating. The application of the coating is relatively easy. They are available as a single component and can be easily applied with brush or roller.

Procedure

  • Surface Preparation: Clean the surface thoroughly free from loose materials, dust and oil. Sprinkle some water on the surface and observe for any presence of oil contamination. If require using suitable solvents to removed oil traces. Other materials can be removed by grinding and other by other mechanical means. Surface
  • cleaning plays a vital role in all membrane based waterproofing coating systems to ensure proper adhesion of the membrane with the base surface receiving waterproofing coating.
  • Crack filling: Clean all cracks and joints. Fill the cracks with a sealant approved by the polyurethane system manufacturer to ensure compatibility.
  • Primary coat: Apply a primary coat to prime the surface as per manufacturer’s specification.
  • First coat (Basecoat): Stir the liquid polyurethane compound slowly and thoroughly for around 2 minutes. Apply evenly with a brush or roller.
  • Sand: Sprinkle quartz sand on top of base coat.
  • Topcoat: Apply one more coat of polyurethane similar to the base coat.

Check out this video of liquid membrane by Sika

Advantages

  • High resistance to heat and temperature changes.
  • Highly elastic. Prevents crack forming
  • UV resistant

6. PVC membrane waterproofing

PVC (polyvinyl chloride) membrane is a plasticized membrane reinforced with polyester mesh or glass fibre. The resultant membrane is highly flexible with good tear resistance and impermeable qualities.

Procedure

  • Surface Preparation: Clean the surface thoroughly free from loose materials, dust and oil.
  • Crack filling: Clean all cracks and joints. Fill the cracks with a sealant approved by the PVC membrane manufacturer. Apply reinforcing tape to joints and cracks.
  • Primary coat: Apply a primary coat to prime the surface as per manufacturer’s specification.
  • Unroll the membrane sheets without stretch. Check for the correct alignment and adjust the sheets wherever required.
  • Heat with a torch the underside face of the membrane to softening point. Now the membrane is ready for bonding with the underlying concrete surface.
  • Press the membrane firmly ensuring proper bonding with the concrete surface. Additional care should be taken for overlaps, edges and at angles to ensure proper bonding.
  • Finish the surface with Aluminium paint (for non-foot traffic area) and with protective screed (for foot-traffic area).

Check out this video of PVC waterproofing membrane laying by TexsaTV

Advantages

  • Insensitive to thermal variations
  • High durability and long life
  • Widely used and proven system

7. EPDM membrane or Synthetic rubber waterproofing

Ethylene, propylene, diene terpolymer (EPDM) is an elastomeric compound or synthetic rubber compound and is one of the most effective waterproofing systems. The membrane is highly durable. EPDM system is suitable for wide variety of waterproofing applications like roofs, pond lining etc.

  • Surface Preparation: Clean the surface smooth thoroughly free from loose materials, dust and oil. Make the surface dry by removing any water present. Get rid of any rough surfaces and unevenness to avoid any damage to EPDM.
  • Crack filling: Clean all cracks and joints. Fill the cracks and any voids with an approved material by the EPDM membrane manufacturer.
  • Unroll the membrane sheets without stretch. Check for the correct alignment and adjust the sheets wherever required.
  • Fold back the membrane and apply adhesive to both EPDM underside and on the concrete surface with roller or sprayer.
  • Roll back the membrane onto the adhesive coated roof surface.
  • Press the membrane firmly ensuring proper bonding with the concrete surface. Additional care should be taken for overlaps, edges, flashings and roof drains to ensure proper bonding.

Check out this video of EPDM laying by Firestone

Advantages

  • UV resistance
  • Can withstand thermal variations
  • Extremely flexible.
  • Durability
  • Impact and tear resistant
  • Widely used and proven system

APPLICATION TOOLS & PPE'S

Epoxy Rollers
Spike Rollers
Notch Trowel
Spike Shoes
Masking Taps
COPPER TAPS
Ear Plugs
Safety Shoes
Paint Brush
Safety Goggles
Safety Gloves
Safety HELMETS

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